Blown-in or (Loose-Fill) Insulation

Blown-in insulation consists of small particles of fiber, foam, or other materials. These small particles form an insulation material that can conform to any space without disturbing any structures or finishes.  This ability to conform makes blown-in insulation well suited for retrofits and for places where it's difficult to install some other types of insulation.



Types of Blown-Fill Insulation

The most common types of materials used for blown-in insulation include cellulose, fiberglass, and mineral (rock or slag) wool.  Cellulose is primarily made from recycled newsprint.  Most fiberglass contains 20%–30% recycled glass and is a manufactured product for this process.  Mineral wool is usually produced from 75% post-industrial recycled content.  See the table below to learn how they compare.


 Specifications for Ceiling Blown-in Fiberglass and Cellulose 

    R-            Min. Bags per       Min. Wt.  Min.     Thickness
 Value           1000 net ft.               Sq.ft.lbs)            (inches)  

 Fiberglass:* 

   R-19                  9.5                     0.334                      8.00       
   R-30                15.2                     0.531                     12.25
   R-38                19.2                     0.676                     15.50
   R-44                22.2                     0.786                     17.75
   R-49                25.0                     0.878                     19.50

Cellulose:*

   R-19                16.6                     0.497                      5.29
   R-30                29.9                     0.897                      8.36
   R-38                40.3                     1.210                    10.59
   R-44                48.5                     1.454                    12.26
   R-48                54.0                     1.621                    13.37
 

*Can vary slightly by manufacturer.
**We have no data available for mineral wool.
Some less common types of blown-in insulation include polystyrene beads and vermiculite and perlite (commercial block-wall type insulation).


    
Installation

Blown-in insulation can be installed in either enclosed cavities, such as walls, or unenclosed spaces, such as attics.  

For wall installation, it usually involves using special equipment that blows the insulation through and into the cavity or space.  This includes the "two-hole method," which entails drilling two holes spaced vertically between the exterior walls' framing studs.  The holes should be 2 inches (5 centimeters) in diameter.  Working between each stud, drill one hole 16 inches (41 centimeters) from the top of the wall.  Drill the other hole 24 inches (61 centimeters) from the bottom of the wall.  Blow the insulation into the holes and then seal the installation holes.  Installation is most commonly done by professionals who are experienced at operating the equipment to ensure proper density and complete coverage.

For open attic ceiling installation, it require a 2' x 2' access opening into the attic itself.  The blown-in insulation is then blown in the attic using a special machine with a 4" hose.  Cathedral ceilings are not usually accessible for this type of blown-in insulation. 

You can rent blown-in insulation machines at a local rental store or, many times, from stores such as Home Depot and Lowes.  If you want to install it yourself, you should try to obtain instructions and safety precautions from the insulation manufacturer.  Carefully follow these instructions.  You should also check your local building and fire codes.  Note:  It is important to install ventilation baffles prior to installing insulation (one per rafter opening).  See "Ventilation" page.

Depending on the amount and square footage of the area where you plan to install blown-in insulation, it is often less expensive to hire an insulation contractor than to pay for the rental and supplies yourself.

For additional information and tips on installing blown-in insulation, click on Installing Blown-in Insulation 
 

Settling

Over time, loose-fill insulation can lose its installed R-value because of settling, especially in attic cavities.  Cellulose settles more than rock wool or fiberglass—20% compared to 2%–4%.  Therefore, if you use cellulose, install 20% more in an attic to offset the settling.  Cellulose manufacturers are required by federal law to provide the "settled thickness" on their bags.  Some even provide the "installed thickness."

Researchers say it's possible to install blown-in insulation in wall cavities without settling.  If the cavity is completely filled with insulation at the proper density, no significant settling should occur.  A general density guideline for walls is roughly 3.5 pounds per cubic foot (17 kilograms per cubic meter) of wall cavity for cellulose and 1.5 pounds per cubic foot (7 kilograms per cubic meter) for fiberglass or rock wool.  These specifications are roughly twice the density of horizontal applications.

Here's an easy-to-follow guideline to ensure that wall cavities are being filled at a density sufficient to prevent settling: use roughly one 30-pound (13-kilogram) bag of cellulose or about 15 pounds (8 kilograms) of fiberglass or rock wool for every three wall cavities you fill.  (Assumptions: 8-foot [2.4-meter] walls, with 16-inch [41-centimeter] on-center wall cavities, and 2x4-inch framing studs.)

 
Quality Assurance

To ensure quality installation, whether you hire a professional or do it yourself, you should also look for voids and gaps, and fluffing.

In wall installations, voids and gaps occur if insulation is installed at too low a density or if a cavity isn't completely filled.  Voids also occur if the installation holes are improperly located between the vertical framing studs or if there are too few fill holes.

Fluffing occurs when insulation is installed to minimum thickness but not to minimum weight requirements. The result is a less dense application of insulation that requires fewer bags.  When insulation is fluffed, air passes more easily through it.  This means increased heat loss.  Additionally, the fluffed blown-in insulation will eventually settle, resulting in a loss in thermal resistance or R-value.  Fiberglass is more "fluffable" than cellulose or rock wool.

Fluffing is accomplished by the installer sprinkling a mixture of water and antifreeze on the insulation prior to it being ground up in the blower machine.

Intentional fluffing by unscrupulous contractors has been a problem in some parts of the country. To avoid these problems, compare bids from several contractors to see how many bags they specify.  Count the number of bags used during installation, either by you or a contractor, and compare it to the instructions on the bag. The manufacturer should specify the amount of insulation required to obtain a particular R-value per square foot of space.

 

Safety and Health Considerations

Insulation blown into your ceiling cavities should cover the top plate of the wall, but be sure the soffit vents are not covered.  These vents provide necessary ventilation to your attic, and covering them could result in severe moisture problems.  Insulation should not be blown into the overhangs.

Electrical devices and recessed lights (except "IC-rated" fixtures) require 4 inches  of clearance from insulation.  High-hat lights that do not have the IC approval need to have a insulation "hat" or cover installed over the light fixture maintaining 4 inches from the edges and 10 inches from the top of the fixture itself.  Most insulation contractors at an additional cost can provide an insulation "hat".

Pipes for kitchen stoves, wood stoves, and furnaces should only be insulated with fiberglass or rock wool because cellulose in rare occasions may smolder if flue temperatures become hot enough.

Some observers contend that fiberglass particles can cause cancer if inhaled. Others state that the fire retardants and insecticides added to cellulose may be harmful to breathe.  While the debate continues as to the health effects of blown-in insulations, it is important to protect yourself when installing any type of insulation.  Wear a quality respirator, protective eyewear, and clothing such as goggles, gloves, long-sleeved shirts, and pants to minimize contact with the insulation.  These studies were all conducted on laboratory animals that were fed these insulation products which is not a recommended diet.

Insulation fibers can also be drawn into air distribution systems if the ducts are not properly sealed, allowing the fibers to circulate within the living space.  Be sure ductwork, as well as any other openings where insulation could leak out of the wall or ceiling, are correctly sealed to all of your home's  cavities and into your living space.

 
 
Disclaimer:   The material on this website is to be used for informational purposes only and is not meant to substitute for any particular application due to geographic location and other unknown variances.  Links to other websites are included for the user's convenience only and do not constitute an endorsement of the material on those sites.  
 
 
 
Make a Free Website with Yola.